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Discover non-thermal, plasma-polymerized bio-esters engineered to replace expensive synthetic complex esters with zero performance compromise.
Request Technical Evaluation KitModern industrial fluid and grease formulation requires a delicate balance between rigorous tribological standards and volatile raw material budgets. Synthetic complex esters offer exceptional film strength and thermal stability, but their escalating cost profiles constantly put pressure on manufacturing operating margins.
Global regulatory frameworks—such as the EU Ecolabel and US EPA VIDA—are aggressively restricting non-biodegradable components. Traditional bio-based alternatives, such as thermally blown or oxidized vegetable oils, fail to solve this dilemma due to poor oxidative stability, rapid hydrolytic breakdown, and dangerous varnish formation in high-shear systems.
Shifting the paradigm from traditional thermal chemistry to advanced cold-plasma voltolization.
Unlike high-energy chemical esterification or destructive thermal blowing, this low-carbon process exposes refined natural triglycerides to a high-voltage, high-frequency ionization field under vacuum.
The intense cold-plasma induction field permanently alters the physical chemistry of the fluid, significantly enhancing its dipolar character. These ionized molecules aggressively migrate and adhere to metallic substrates, forming a dense physical tribofilm that resists mechanical desorption.
Because the operating temperature remains strictly controlled and non-thermal, the triglyceride matrix undergoes zero thermal degradation. This eliminates the formation of conjugated dienes, cyclic monomers, or trans-isomers, delivering a product with exceptional oxidative stability and unyielding film strength under extreme boundary lubrication regimes.
High-performance bio-esters across critical lubrication environments.
Maintaining hydrodynamic film thickness under low-speed, high-torque regimes.
Replacing expensive synthetic polymers while acting as a readily biodegradable thickener.
Delivering ashless, low-SAPS, low-conductivity boundary lubrication to maximize mechanical fuel efficiency.
To accelerate your laboratory's bench testing and validate these drop-in alternatives within your specific base oil framework, Voltrion® provides a standardized Ester Replacement Evaluation Kit containing three unique development grades (EV-X1, EV-X2, and EV-X3).
| Development grade | Evaluation kit |
|---|---|
| EV-X1 | Included |
| EV-X2 | Included |
| EV-X3 | Included |
♧ Three development grades. One standardized evaluation kit.
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